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Sugar Beet (Pancar Şekeri) Technical Specification - Details

Sugar Beet (Pancar Şekeri) Technical Specification

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Executive Summary

Sugar Beet (Pancar Şekeri) is the primary raw material for sugar production in Turkey and Europe. Unlike cane sugar derived from sugarcane, beet sugar comes from the taproot of the Beta vulgaris plant. The Turkish sugar industry operates an integrated system where sugar factories process locally grown sugar beets into refined sugar, molasses, and animal feed byproducts. Turkey's sugar beet cultivation covers approximately 300,000 hectares across central and eastern Anatolia, with major production zones in Konya, Kayseri, Sivas, and Malatya. The technical specification for sugar beet encompasses strict quality parameters including sucrose content (16-22%), impurities, soil contamination, root health, and storage stability. This document provides comprehensive technical details covering cultivation requirements, harvesting protocols, transportation and storage specifications, factory processing parameters, quality testing methodologies, compliance standards (TS 11871 for sugar beet and TS 256 for sugar), and logistical considerations for both domestic and export markets. Send the product form and the volume you need and we will quote beet sugar and its co-products with the analysis attached: request a quote.

1. Botanical and Agricultural Specifications

1.1 Botanical Classification

Scientific Name: Beta vulgaris subsp. vulgaris (Sugar Beet variant)

Family: Amaranthaceae (formerly Chenopodiaceae)

Growth Cycle: Biennial (cultivated as annual for sugar production)

Root Structure: Taproot with conical or cylindrical shape, white or pale yellow flesh

Foliage: Rosette formation with petioles and leaf blades

1.2 Cultivation Requirements

Climate Conditions:

  • Temperature: 15-25°C optimal for root development

  • Cold tolerance: Germination at 5°C, young plants tolerate -5°C brief exposure

  • Frost sensitivity: Mature roots tolerate -5°C for short periods but prolonged freezing damages quality

  • Sunlight requirement: Full sun, minimum 8 hours daily for optimal photosynthesis

  • Growing season: 180-220 days from planting to harvest
Soil Requirements:
  • Soil type: Loam to sandy loam, well-drained soils preferred

  • pH range: 6.0-7.5 optimal

  • Soil depth: Minimum 40 cm for proper root development

  • Organic matter: 2-4% ideal

  • Water holding capacity: Moderate, with good drainage essential
Critical Soil Parameters:
ParameterMinimumOptimalMaximum
pH5.56.5-7.08.0
Organic Matter1.5%3.0%-
N (kg/ha)80120-150180
P2O5 (kg/ha)4060-80100
K2O (kg/ha)60100-120150

1.3 Cultivation Practices

Seed Quality Standards:

  • Purity: ≥98%

  • Germination: ≥90%

  • Moisture: 8-10%

  • Seed size: Uniform颗粒 (1.8-2.2 mm diameter for pelleted seed)

  • Treatment: Fungicide and insecticide protection mandatory
Planting Parameters:
  • Planting depth: 3-4 cm

  • Row spacing: 45-50 cm

  • Seed rate: 15-20 kg/ha for pelleted seed

  • Optimal planting date: March 15 - April 30 (spring planting)

  • Plant population: 60,000-70,000 plants/ha
Irrigation Requirements:
  • Total seasonal water: 400-600 mm

  • Critical periods: Germination (first 2 weeks), root expansion (July-August)

  • Irrigation method: Drip or center pivot preferred

  • Avoid over-irrigation during final 30 days before harvest
Harvesting Timing:
  • Maturity indicator: Leaf yellowing and drooping, root diameter ≥6 cm

  • Optimal harvest period: October 1 - November 15

  • Soil temperature at harvest: 5-10°C (prevents freeze damage)

  • Must be harvested before soil freezing to prevent quality deterioration

2. Harvesting and Post-Harvest Handling

2.1 Harvesting Equipment and Methods

Mechanized Harvesting:

  • Equipment: Single-row or double-row beet harvesters

  • Machine types: Kverneland, Ropa, John Deere, CLAAS models

  • Harvesting depth: 8-12 cm below soil surface

  • Loss rate: Maximum 3% acceptable
Harvesting Protocol:
  1. Field drying: 2-3 days after vine cutting (top removal)

  2. Harvest timing: Morning hours when soil moisture is optimal

  3. Speed: 2-4 km/h to minimize root damage

  4. Cleaning: Root washing at harvest site when feasible
Critical Harvest Parameters:
ParameterMinimumOptimalMaximum
Root weight1.5 kg2.0-3.0 kg-
Root diameter6 cm8-12 cm15 cm
Leaf content--≤5% by weight
Soil contamination--≤1.5%

2.2 Field to Factory Transport

Transport Containers:

  • Bulk trailers: 25-30 MT capacity

  • Bags: 1 MT polypropylene bags (less common)

  • Containers: 20ft container ≈ 24 MT net
Transport Time Limitations:
  • Maximum delay to factory: 24 hours

  • Temperature control: Avoid overheating (ventilated trailers required)

  • Stack height: Maximum 3 layers to prevent crushing
Quality Degradation During Transport:
  • Sucrose loss rate: 0.1-0.3% per 24 hours at 15-20°C

  • Respiration heat: Can raise temperature 5-10°C above ambient

  • Mold growth: Accelerated above 25°C with high moisture content

2.3 On-Site Storage at Factory

Temporary Storage (1-3 days):

  • Open yard: Graded gravel surface, proper drainage

  • Covered storage: Ventilated sheds preferred

  • Stockpiling: Maximum 2-meter height with proper compaction

  • Protection: Cover with plastic sheeting if rain expected
Storage Duration Guidelines:
TemperatureMaximum Storage Duration
0-5°C30 days
5-10°C14 days
10-15°C7 days
15-20°C3 days
>20°C24-48 hours

Storage Best Practices:

  • First-in-first-out (FIFO) rotation mandatory

  • Regular temperature monitoring (insert probes into stockpile)

  • Moisture management: Keep covered during precipitation

  • Pests: Rodent control measures required around storage areas

3. Technical Quality Parameters

3.1 Critical Quality Specifications

Primary Quality Metrics:

ParameterUnitMinimumOptimalMaximumTest Method
Sucrose Content%14.016-2022.0polarimetry (ICUMSA)
P Content%--0.30colorimetric
Glucose + Fructose%--1.50enzymatic
Alpha-Amino Nmg/100g--40formal titration
Ash Content%--1.00gravimetric
Dry Matter%18.020-2426.0oven drying

Contaminant Limits:

ContaminantUnitMaximumDetection Method
Soil & Sand%1.5washing and sieving
Clay Lumps%0.5manual separation
Foreign Matter%1.0visual inspection
Mold/Damage%2.0visual + laboratory
Metal Contaminantsppm10XRF or AAS

3.2 Root Quality Assessment

Visual Inspection Criteria:

  • Skin: Smooth, no cracks or excessive lenticels

  • Color: White to pale yellow flesh, no reddening

  • Shape: Regular conical or cylindrical, minimal branching

  • Size: Uniform, 8-12 cm diameter preferred

  • Stem: Clean cut, no regrowth
Defect Classification:
  1. Grade I (Premium): ≤1% defects, sucrose ≥18%

  2. Grade II (Standard): ≤3% defects, sucrose ≥16%

  3. Grade III (Industrial): ≤5% defects, sucrose ≥14%

  4. Rejection: >5% defects, sucrose <14%, or severe damage
Damage Types:
  • Mechanical damage (cuts, bruises): From harvesting/handling

  • Pest damage (beet fly, weevils): Hollows and tunnels

  • Disease damage (cercospora, fusarium): Discoloration, rot

  • Frost damage: Water-soaked appearance, soft texture

  • Drought stress: Small size, high impurities

3.3 Laboratory Testing Protocol

Standard Testing Per Batch:

  1. Moisture Content: 105°C oven drying for 4 hours (TS EN ISO 6498)

  2. Sucrose Content: Polarimetric measurement after filtration (ICUMSA Method GS1/2)

  3. Ash Content: 550°C muffle furnace (TS EN ISO 2176)

  4. P Content: Ammonium molybdate colorimetric method (ICUMSA GS2/3)

  5. AAN (Alpha-Amino N): Formal titration (ICUMSA GS2/28)

  6. Sugar Impurities: Conductivity ash method (ICUMSA GS3/3)
Additional Testing (Periodic/Complaint):
  • Heavy metals (Pb, Cd, As) - AAS or ICP-MS

  • Pesticide residues - GC-MS/MS

  • Microbiological load - plate count and mold/yeast

  • Fiber content - gravimetric method
Testing Frequency:
  • Per delivery (each truck): Moisture, sucrose, P, AAN

  • Per day (composite sample): Full chemical analysis

  • Per harvest season: Heavy metals, pesticides (3 samples)

4. Processing and Refining

4.1 Sugar Factory Processing Line

Factory Capacity Categories:

  • Small: 500-1,000 MT/day beet capacity

  • Medium: 1,000-2,500 MT/day beet capacity

  • Large: 2,500-4,000 MT/day beet capacity

  • Ultra-large: >4,000 MT/day beet capacity
Processing Capacity Conversion:
  • Beets to sugar yield: 16-22% sugar recovery

  • Beets to sugar: 5-6 MT beets → 1 MT sugar

  • Byproducts: 3 MT pulp + 0.5 MT molasses per MT sugar
Factory Layout:
  1. Unloading and conveying system

  2. Root washing and cutting

  3. Diffusion and extraction

  4. Purification and clarification

  5. Evaporation and crystallization

  6. Centrifugation and drying

  7. Packaging and storage

4.2 Processing Parameters

Extraction Diffusion:

  • Temperature: 70-75°C

  • Time: 45-75 minutes

  • Counter-current: 4-7 stages

  • Water ratio: 3.0-3.5 parts water per part beet

  • Diffusion efficiency: ≥95% sugar extraction
Juice Purification:
  • Lime addition: 1.5-2.5% CaO on beet weight

  • CO2 saturation: pH 7.8-8.2 endpoint

  • Flocculant: Polyacrylamide (0.5-2.0 ppm)

  • Filter aid: Diatomaceous earth

  • Juice clarity: ≥85% transmittance at 620 nm
Evaporation:
  • Number of effects: 3-5 stages

  • Temperature: 60-110°C (final effect)

  • Pressure: Vacuum 50-80 kPa

  • Solid content: 60-65% syrup

  • Scale formation: Maximum 2 mm/year
Crystallization:
  • Vacuum pan pressure: 20-30 kPa

  • Boiling temperature: 50-60°C

  • Stock solution: 65-70° Brix

  • Crystal growth time: 45-90 minutes

  • Harvest density: 65-75° Brix
Centrifugation:
  • Spinner basket speed: 1,500-2,500 RPM

  • Residual moisture: 2-3% on raw sugar

  • Wash water: Clean water spray

  • Drying air temperature: 100-120°C

4.3 Factory Quality Control

In-Process Testing:

  • Raw juice clarity: Every 30 minutes

  • Juice pH: Every hour

  • Syrup Brix: Every 15 minutes

  • Crystal moisture: Every batch

  • Final sugar moisture: Each truck load
Acceptance Criteria for Raw Sugar:
ParameterUnitMaximum
Moisture%0.06
Ash%0.15
Polarization%99.6
Color (ICUMSA)IU45
SO2ppm10
Insolubles%0.02

5. Storage and Transportation

5.1 Raw Sugar Storage

Factory Warehouse Requirements:

  • Temperature: 15-25°C, maximum 30°C

  • Humidity: ≤65% relative humidity

  • Ventilation: Continuous airflow minimum 5 air changes/hour

  • Flooring: Epoxy-coated concrete, non-porous

  • Pallets: Wooden or plastic, raised 15 cm from floor

  • Stack height: Maximum 4-5 layers (2-2.5 MT/m² floor load)
Storage Duration Limits:
PackagingMaximum Storage
Bulk bins (silos)12 months
Paper bags (multi-wall)6 months
PP/PE woven bags12 months
Super sacks (FIBCs)12 months

Stock Rotation Protocol:

  • FIFO (First-In-First-Out) strictly enforced

  • Monthly inventory checks

  • Temperature and humidity monitoring with alarms

  • Rodent and pest control measures

5. Export Packaging Options

Paper Bags (25 kg net):

  • Construction: 3-ply or 4-ply kraft paper

  • Lining: Polyethylene liner (minimum 100 micron thickness)

  • Seaming: Heat-sealed or stitched closure

  • Palletizing: 40 bags per pallet (1 MT), stretch-wrapped

  • Pallet dimensions: 1,000 × 1,200 mm or 1,100 × 1,100 mm
Super Sacks (FIBCs - 1,000 kg net):
  • Construction: 100% polypropylene woven fabric

  • Lifting: 4-corner loop lifting design

  • Liner: Optional PE liner (500-750 micron)

  • Safety factor: 5:1 or 6:1

  • UV protection: Required for outdoor storage

  • Waterproof: Fully sealed when liner used
Bulk Container Loading:
  • 20ft container: 24,000-26,000 kg (net)

  • 40ft container: 26,000-28,000 kg (net) - more efficient

  • Container type: Dry van with ventilation

  • Lining: Paper-lined or plastic-sheeted

  • Tare weight: 2,000-2,200 kg (20ft), 3,600-3,800 kg (40ft)
Container Loading Calculation:
```
20ft Dry Container:
  • Internal dimensions: 5,905 × 2,343 × 2,393 mm

  • Volume: 33.2 m³

  • Max payload: 28,000 kg

  • 25 kg bags: 1,120 bags = 28,000 kg

  • 1,000 kg FIBCs: 28 units = 28,000 kg (theoretical, practical: 24-26 MT due to weight limits)

```

5.2 Domestic Transportation (Turkey)

Road Transport:

  • Truck types: 20-30 MT capacity bulk trailers

  • Distance: Up to 1,000 km (domestic market)

  • Time limit: 24-48 hours maximum

  • Temperature monitoring: Required for long distances
Rail Transport:
  • Wagon type: Covered hopper wagons

  • Capacity: 60-70 MT per wagon

  • Major routes: Central Anatolia → Marmara region

  • Partner: Turkish State Railways (TCDD)
Sea Transport (Export):
  • Port loading: Mersin, İskenderun, Izmir, Bandirma

  • Vessel types: General cargo or bulk carriers

  • Containerized: 20ft/40ft dry containers

  • Bulk: 10,000-30,000 MT per vessel

  • Transit times: Mediterranean: 3-10 days; Black Sea: 1-3 days; Asia: 20-45 days

6. Compliance and Certifications

6.1 Turkish Standards (Mandatory)

TS 11871 - Sugar Beet:
This is the primary standard for raw sugar beet specifications.

  • Sucrose content minimum: 14.0%

  • P content maximum: 0.30%

  • Soil contamination maximum: 1.5%

  • Foreign matter maximum: 1.0%

  • Defect tolerance: ≤5% for Grade III
TS 256 - Sugar:
Standard for refined sugar products.
  • Polarity: ≥99.6% for refined sugar

  • Moisture: ≤0.06%

  • Ash: ≤0.15%

  • Color (ICUMSA): ≤45 IU

  • SO2: ≤10 ppm

  • Insolubles: ≤0.02%
TS EN ISO 9001:2015:
Quality management system requirement for sugar factories.

TS EN ISO 22000:2018:
Food safety management system for processing facilities.

6.2 International Certifications

HALAL Certification:

  • Required for Middle Eastern and Muslim-majority markets

  • Process verification: No animal-derived processing aids

  • Certification body: HALKON, HALKAR, or international HALAL agencies

  • Validity: 1 year, renewable
ISO 14001:
Environmental management system (increasingly required by exporters).

BRCGS Food Safety:
British Retail Consortium Global Standard (for European market access).

Kosher Certification:
Required for specific markets (Jewish communities, USA).

6.3 Export Documentation

Required Documents:

  1. Commercial Invoice (3 originals + copies)

  2. Packing List (2 originals + copies)

  3. Certificate of Origin (Form A or EUR.1)

  4. Phytosanitary Certificate (for raw agricultural products)

  5. Quality Certificate (laboratory test results)

  6. Weight Certificate (mill scale or container weight)

  7. BL/Air Waybill (transport document)

  8. HALAL Certificate (if required)

  9. Safety Data Sheet (SDS) for sugar
Document Timeline:
  • Pre-shipment inspection: 3-5 days before loading

  • Document preparation: 1-2 days after loading

  • Customs clearance: 1-3 days

  • Total: Minimum 5-7 days lead time for export shipments

7. Market and Pricing

7.1 Turkish Sugar Beet Market

Production Statistics (2024):

  • Cultivated area: ~300,000 hectares

  • Number of factories: 15 major sugar factories

  • Total production: ~3.5-4.0 million MT sugar equivalent

  • Yield: 50-70 MT beet/ha

  • Recovery rate: 16-18% sugar from beet
Major Production Regions:
  1. Konya Plain: 60,000-70,000 hectares

  2. Kayseri Region: 40,000-50,000 hectares

  3. Sivas Region: 30,000-40,000 hectares

  4. Malatya Region: 25,000-35,000 hectares

  5. Eskişehir-Çankırı: 20,000-30,000 hectares
Factory Capacity:
  • Total designed capacity: 4,500-5,000 MT/day beet

  • Operating capacity: 70-85% utilization

  • Peak season capacity: 3,500-4,000 MT/day effective

7.2 Pricing Structure

Beet Purchase Prices (2024/2025 Season):
The Turkish Sugar Institution (TSİ) sets official purchase prices quarterly.

Sucrose ContentPrice (TRY/ton)Price (USD/ton)*
14-15%1,800-2,00055-60
16-17%2,100-2,30065-70
18-19%2,400-2,60075-80
20-21%2,700-2,90085-90
>22%3,000+95+

*Approximate exchange rate: 32.5 TRY/USD (subject to market fluctuations)

Contract Pricing Mechanisms:

  • Base price: Set by TSI quarterly

  • Quality bonus: Additional payment for sucrose >16%

  • Penalty deductions: For P content >0.25%, soil >1.0%

  • Payment terms: 30-60 days after delivery

7.3 Export Pricing

FOB Pricing Reference:

GradeFOB Mediterranean (USD/MT)Notes
Refined White Sugar480-520ICUMSA ≤45
Raw Sugar450-490ICUMSA ≤150
Powdered Sugar520-560ICUMSA ≤25

Price Influencing Factors:

  • Global sugar prices (ICE Futures)

  • Exchange rates (USD/TRY, EUR/USD)

  • Logistics costs (freight, port charges)

  • Demand-supply balance (global and regional)

  • Government policies (export taxes, quotas)

  • Weather conditions (affecting production forecasts)

8. Frequently Asked Questions

What is the difference between TS1 and TS2 sugar beet specifications?

TS1 (Premium Grade):

  • Sucrose content: ≥18%

  • P content: ≤0.25%

  • Soil contamination: ≤1.0%

  • Defect tolerance: ≤1%

  • Purity: ≥98%

  • Used for: Premium sugar production, premium contracts
TS2 (Standard Grade):
  • Sucrose content: ≥16%

  • P content: ≤0.30%

  • Soil contamination: ≤1.5%

  • Defect tolerance: ≤3%

  • Purity: ≥95%

  • Used for: Standard commercial sugar, industrial use
Most factories accept TS2 as minimum standard, with quality bonuses applied for TS1-grade beets.

How is sugar beet quality assessed at factory receiving?

Receiving Inspection Process:

  1. Weight verification (truck scale)

  2. Visual inspection (sample taken from each truck)

  3. Rapid sucrose test (portable polarimeter)

  4. Moisture analysis (quick moisture meter)

  5. P content testing (laboratory batch analysis)
Acceptance Decision:
  • If parameters within limits: Weighted and processed

  • If contaminants detected: Penalty deductions applied

  • If severely contaminated: Truck may be rejected

What causes sucrose loss during storage?

Primary Causes of Sucrose Degradation:

  1. Respiration: Live beet roots continue respiring, consuming sucrose

  2. Microbial Activity: Yeast and bacteria metabolize sugars

  3. Enzymatic Activity: Invertase enzymes break down sucrose to glucose + fructose

  4. Temperature: Higher temperatures accelerate all degradation processes

  5. Moisture: High moisture content promotes microbial growth
Prevention Measures:
  • Rapid processing (within 24-48 hours)

  • Temperature control (cool storage)

  • Proper ventilation

  • Avoid mechanical damage (bruising increases degradation)

  • Remove soil contamination (soil contains microbes)

What is the optimal harvesting moisture content?

Harvest Timing Based on Moisture:

  • Root moisture: 75-80% (80-85% fresh weight)

  • Soil moisture: 40-60% (not too wet, not too dry)

  • Weather: Dry conditions preferred for harvest
Risks of Early Harvest:
  • Lower sucrose content (not fully matured)

  • Higher moisture → more weight to transport

  • Increased susceptibility to disease
Risks of Late Harvest:
  • Frost damage (reduces quality)

  • Root lodging (roots fall over, difficult to harvest)

  • Increased sugar loss during storage

  • Weather delays

How does P content affect sugar processing?

P (Phosphorus) Impact on Refining:

  • High P content: Causes foaming in diffusion and evaporation

  • P combines with calcium to form insoluble phosphates

  • Phosphates scale heat exchange surfaces

  • Reduces heat transfer efficiency

  • Increases chemical consumption (lime, flocculants)
Acceptance Thresholds:
  • P ≤ 0.20%: Excellent, no processing issues

  • P ≤ 0.25%: Good, minor adjustments needed

  • P ≤ 0.30%: Acceptable with monitoring

  • P > 0.30%: Penalty deductions, potential rejection

What are the major pests and diseases affecting sugar beet?

Major Pests:

  1. Beet Fly (Pegomya hyoscyami): Larvae tunnel into leaves, cause "leaf Miner"

  2. Beet Cyst Nematode (Heterodera schachtii): Root damage, reduced uptake

  3. Aphids: Virus transmission (beet yellows virus)

  4. Wireworms: Root feeding damage
Major Diseases:
  1. Cercospora Leaf Spot (Cercospora beticola): Leaf spots, reduced photosynthesis

  2. Rhizoctonia Root Rot (Rhizoctonia solani): Root decay, dark lesions

  3. Fusarium Wilt (Fusarium oxysporum): Vascular disease, plant death

  4. Beet Yellow Vein Mask (BYVM): Virus disease, yellowing
Control Measures:
  • Resistant varieties (Rz genes for nematodes)

  • Crop rotation (3-4 years minimum)

  • Fungicide/insecticide applications

  • Sanitation (remove volunteer plants)

  • Proper field drainage

Can sugar beet be stored over winter?

Winter Storage Possibility:
Yes, but with significant caveats:

Conditions Required:

  • Soil temperature: Consistently below 5°C (ideally 0-3°C)

  • Snow cover: Protective insulation (15-20 cm minimum)

  • Drainage: Excellent, no standing water

  • Root health: Undamaged, disease-free
Storage Methods:
  1. In-field storage: Leave in ground, top with straw/snow

  2. Clamp storage: Pile on prepared area, cover with plastic and straw

  3. Silos: Climate-controlled storage (expensive)
Quality Loss:
Even under optimal conditions, expect 2-4% sucrose loss over winter.
  • Spring-harvested beets: Lower quality, higher impurities

  • Recommended: Harvest before freezing, process immediately

What is the difference between sugar beet and feed beet?

Sugar Beet vs Feed Beet (Mangel Wurzel):

CharacteristicSugar BeetFeed Beet
PurposeSugar productionAnimal feed
Sucrose content16-22%8-12%
Root shapeConical, uniformIrregular, variable
Skin thicknessThin, smoothThick, rough
Fiber contentLow (1-2%)High (4-6%)
Moisture75-80%80-85%
Yield50-70 MT/ha80-120 MT/ha
MarketSugar factoriesLivestock farms

Sugar beets are specifically bred for high sucrose content and low fiber, while feed beets prioritize biomass production and hardiness.

9. Technical Appendices

Appendix A: Key Laboratory Test Methods

ICUMSA Methods (International Commission for Uniform Methods of Sugar Analysis):

GS1/2 - Polarity Measurement:

  • Principle: Polarimetric determination of sucrose concentration

  • Apparatus: Digital polarimeter

  • Sample prep: Filtered juice, 200 mm tube

  • Temperature: 20°C

  • Accuracy: ±0.01°Z
GS2/3 - Phosphorus Determination:
  • Principle: Molybdenum blue colorimetric method

  • Apparatus: Spectrophotometer at 660 nm

  • Sample prep: Ashed sample, digestion with sulfuric acid

  • Detection limit: 0.001%
GS2/28 - Alpha-Amino Nitrogen:
  • Principle: Formal titration method

  • Apparatus: Automatic titrator

  • Sample prep: Defenticated juice

  • Measurement: pH endpoint at 8.2

Appendix B: Factory Equipment Specifications

Beet Transport Systems:

  • Conveyor belts: 50-100 MT/hour capacity

  • Bucket elevators: 80-150 MT/hour

  • Screw conveyors: 30-60 MT/hour

  • Pneumatic conveying: For powdered materials
Diffusion Systems:
  • Counter-current diffusion: 4-7 stages

  • Extraction efficiency: ≥95%

  • Juice yield: 70-75% from beet weight

  • Diffusion time: 45-75 minutes
Evaporation Systems:
  • Multiple effect evaporators: 3-5 effects

  • Steam consumption: 0.4-0.6 kg steam/kg water evaporated

  • Final syrup concentration: 60-65° Brix
Centrifugation Systems:
  • Spinner centrifuges: 1,500-2,500 RPM

  • Separation capacity: 20-50 MT/hour per unit

  • Residual moisture: 2-3%

Daily Testing:

  • Moisture (raw beet)

  • Sucrose (raw beet)

  • P content (3 samples/day)

  • AAN (2 samples/day)

  • Juice clarity (every 30 minutes during operation)
Weekly Testing:
  • Ash content

  • Fiber content

  • Conductivity ash

  • Microbiological (mold/yeast count)
Monthly Testing:
  • Heavy metals (Pb, Cd, As)

  • Pesticide residues

  • Fatty acid profile (for oil content)
Quarterly Testing:
  • Full contaminant screening

  • Equipment calibration verification

  • Laboratory proficiency testing

Appendix D: Troubleshooting Guide

Low Sucrose Recovery:

  1. Check beet quality (low sucrose content)

  2. Verify diffusion parameters (temperature, time, water ratio)

  3. Inspect cutter condition (fibrous beets cause issues)

  4. Review juice purification (losses in clarification)

  5. Check evaporation efficiency (sugar degradation)
High Moisture in Final Product:
  1. Verify centrifuge settings (speed, feed rate)

  2. Check dryer temperature and airflow

  3. Review packaging conditions (humidity)

  4. Inspect storage facilities
Foaming in Process:
  1. Check P content (high P causes foaming)

  2. Review defoamer addition rates

  3. Inspect diffusion parameters

  4. Verify juice purity (impurities increase foaming)
Scaling in Heat Exchangers:
  1. Check juice pH (incorrect pH causes precipitation)

  2. Review lime addition

  3. Verify CO2 saturation endpoint

  4. Implement cleaning schedule (CIP)

FAQ

What is the typical MOQ for this commodity?

Bulk contracts usually start from one vessel or container lot. Exact MOQ depends on product, packing, and destination — send an RFQ for a firm number.

How is quality verified before shipment?

We supply batch COA documents and can arrange SGS/Intertek inspection at the loading port as specified in the SPA.

Which Incoterms do you offer?

FOB, CIF, CFR, and DAP are standard. The right term depends on your logistics capability and risk preference.

Are prices fixed or market-based?

Prices are market-based and benchmarked to relevant indices. Current quotes are issued via RFQ — we do not publish fixed standing prices.

Can you support private label or destination packing?

Where the product allows, yes — packing format, labels, and lot documentation can be aligned to your market requirements.

For project-specific terms, contact WorldwideTradeX via RFQ.

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